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DMPE 80 4A

TDOS10212018

DMPE 80 4A Stationary Batching Plant Aggregate Hoppers: Rack with four aggregate hoppers, each with a capacity of 15 m³ (19.62 yd³). Includes 0.25 HP (0.19 kW) T200 vibrators on the sand hoppers, clam-type pneumatically actuated discharge gates for transferring the aggregates to the weighing belt, foldable top extensions, and platform for power cabinet handling. Weighing Belt: 24” wide horizontal conveyor with smooth belt, equipped with a 15 HP (11.19 kW) gear motor, brand Sumitomo or SEW, with chain coupling. Includes carrying, return, and self-aligning rollers; drive and self-cleaning tail drums with tensioning system; rubber side guides; and lubrication points for pedestal bearings and tensioners. Includes side and rear safety guards. Features a guiding hopper fitted with 0.25 HP (0.19 kW) T200 vibrators and a weighing system with load cells by Rice Lake or Revere Transducers, with summing box for aggregate dosing. Inclined Belt: Inclined conveyor with 30” smooth belt, equipped with a 20 HP (14.91 kW) gear motor, brand Sumitomo or SEW, with chain coupling. Includes carrying, return, and alignment rollers; drive and self-cleaning tail drums with tensioning system; material guide at the belt inlet; lubrication points for pedestal bearings and tensioners; and aggregate discharge chute to the mixer. Cement Weighing Scale: Cement scale with a capacity of 3.2 m³ (4.18 yd³), equipped with a 0.25 HP (0.19 kW) T200 vibrator to assist in material discharge. Includes Hoppertop dust collector filter by WAM and 10" butterfly valve with pneumatic actuator by WAM. Discharge chute is fitted with a directional sleeve and weighing system with load cells by Rice Lake or Revere Transducers, with summing box for cement dosing. Structure for Scale and Mixer: Base structure to support the cement scale and mixer. Includes walkways with perimeter handrails, access ladder, and discharge tunnel for mixer truck. Metal Structure: Fabricated in ASTM A36 steel with epoxy primer coating and polyurethane paint finish. Includes DOMAT corporate color and branding decals. Pneumatic System: Consists of a 7.5 HP (5.59 kW) compressor (for plant-exclusive use), brand Quincy, and solenoid valves by Festo, with fittings and hoses for actuating the discharge gates of the aggregate hoppers, mixer, and cement scale butterfly valve. Water Line: 3” galvanized pipe equipped with ball valve, check valve, electromagnetic flow sensor by Badger Meter, and hose connection to the mixer. Includes self-priming 6 HP (4.47 kW) pump with Weg or Siemens motor, Ø 3” x 6 m suction hose (76.2 mm x 19.69 ft), and foot valve. Washing Line: 1 HP (0.75 kW) washing pump with Ø 1” x 6 m suction hose (25.4 mm x 19.69 ft) and 18 m (59.06 ft) wash hose. Turbo Mixer: Turbo-type mixer with a batch capacity of 2.00 m³ (2.62 yd³), designed for 3000 PSI concrete. Production capacity: 75–80 m³/h (98.14–104.72 yd³/h). Includes inspection doors on the lid, 100 HP (74.57 kW) motor by Weg or Siemens, coupled to a gear reducer by Sumitomo or Cobra. Internal lining (floor and sidewalls) in 10 mm (0.39 in) Hardox 450 wear-resistant steel. Mixing carousel with seven mixing arms, mixing paddles, and one scraper paddle in 16 mm (0.63 in) Hardox 500. Discharge gate with electromechanical actuation. Includes discharge cone with 0.25 HP (0.19 kW) T200 vibrator and directional sleeve to the mixer truck. Power Cabinet: IP 55-rated cabinet with main totalizer, distribution block for motor electrical supply with ground busbar. Includes motor protectors and contactors by Siemens or ABB, independent totalizer, soft starters (for mixer and inclined belt), and frequency inverter (for weighing belt) by Siemens or ABB. Supplied with internal wiring and cable routing ducts. Operating voltage: 440 VAC. Electrical main connections not included. Control System: Insulated control cabin (must be installed within a 10-meter radius of the plant) equipped with D200 system. Console includes dedicated PC, monitor, keyboard, and mouse; Siemens S7-1200 PLC; and specialized software for automatic batching, consumption monitoring, and inventory traceability. Includes manual pushbuttons, emergency stop button, weight indicators (for weighing belt and cement scale), liter counter for water dosing, mixer motor ammeter, digital hour meter, and UPS for backup. Control voltage: 110 VAC. Electrical main connections not included. Note: Cement screw conveyor not included. Transport: Transportation via flatbed trailer or container.
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